What are the common processing methods of forging? The forging manufacturer came to talk to you.
What are the common processing methods of forging?
The forging manufacturer came to talk to you.
The forging manufacturer said that in order to improve the efficiency of forging processing, we consult the original data, that is, forging assembly drawings and part drawings; the acceptance quality standard of forgings; and the production conditions of factory forgings, including the specifications, performance and existing conditions of machine tools and forging process equipment, the technical level of workers, the ability of factory self-made process equipment, the power supply and gas supply capacity of the factory, etc.
Design manuals and related standards for production process and process equipment design, advanced manufacturing technology materials at home and abroad, etc.
Correctly find out the design principles, the process rules designed for forgings should be able to ensure the processing quality of the machine, meet the technical requirements of the drawings provided by customers, make the technological process have higher productivity and make the products delivered as soon as possible; reduce manufacturing costs as much as possible; pay attention to reducing the labor intensity of workers to ensure production safety.
Determine the content of the steps, analyze and study the forging assembly drawing; determine the blank; draw up the forging production route and select the positioning datum; determine the equipment used in each process; determine the tools, fixtures, measuring tools and auxiliary tools used in each process; determine the technical requirements and inspection methods of each major process; determine the machining allowance of each process, calculate the process size and tolerance; determine the cutting parameters; determine the man-hour quota.
Forging manufacturers will adopt different processing methods according to the different shapes needed to produce forgings.
There are also various ways to process other forgings.
Although the processing principles of these methods are different, they still have a lot in common.
The big difference is that the form of cutting motion is different when machining forgings.
However, due to the different machine tools and tools used, they have their own process characteristics and application fields.
The forging manufacturer said that turning is a cutting method in which the rotation of forgings is the main movement and the turning tool is the feed movement.
The main movement of forging plant turning is the rotary motion of forgings, which is especially suitable for machining rotary forgings, shaft forgings and so on.
The tool moves linearly into the feed movement.
Grinding is a method in which the grinding tool rotates at a high linear speed and the forging factory processes the surface of forgings.
In general, grinding tools are called grinders.
In the process of grinding, the self-sharpening function of grinding wheel is the cutting edge of ordinary tools that other cutting tools do not have.
Boring is a cutting method which takes the rotation of the boring tool as the main movement and the forging or boring tool as the feed movement.
Boring is mainly carried out on milling machines and boring machines.
Boring is the further processing of forging drilling.
Boring can enlarge the aperture, improve the accuracy, reduce the surface roughness, and better correct the deviation of the axis of the original hole.
Boring can be divided into rough boring, semi-precision boring and precision boring.
According to forging manufacturers, planing is a cutting method in which planer and forgings reciprocate horizontally and linearly.
Planing is one of the main methods of plane processing, and it is a common processing method for single piece and small batch production forgings.
The common planers are cow-head planer, planer and slotting machine.
Milling is a cutting method which takes the rotation of the milling cutter as the main movement and the forging milling cutter as the feed movement.
It is one of the main processing methods of milling plane.
During milling, the rotation of the workpiece with the milling cutter of the worktable is the main movement.
Broaching is a method of machining the inner and outer surfaces of forgings through the axial movement of the broach in the drawing state.
By using a multi-tooth broach, the thin metal layer is cut tooth by tooth from the workpiece, so that the surface can achieve higher precision, and the forging can obtain a smaller roughness value.
Drilling is a method in which the drilling tool moves axially relative to the forgings and the forgings factory processes the holes on the forgings.
It is the basic hole processing method in drilling and forgings.
Related news
Precautions for Forging Process
Forging process is to cut the material into the required size, heating, forging, heat treatment, cleaning and testing. In small-scale forging, all these operations are carried out by a number of forg
Ring forgings and the common distinction between what a large flange
A forging is an article in which a metal is applied with pressure to shape the desired shape or a suitable compressive force by plastic deformation. This force is typically achieved by using a hammer
Forging plant which pay attention to the process
I do not know the word to hear the process when we think more of what? I think a lot of people on the pursuit of most of the works reflected in the above works of art. In fact, not only works of art o
Mobile QR code
Telephone：008618678305028
Telephone：008613256765417
Telephone：008613969014252
Telephone：008613864073799
E-mail：zqjsduanzao@163.com
Add.: Sangyuan Village Industrial Park, Xianggongzhuang Town, Zhangqiu, Jinan City, Shandong Province
Copyright © 2022Zhangqiu Jingshan Sangyuan Forging Co., Ltd. SEO